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New ‘Ionogels’ Are Tough, Stretchable and Easy to Make

They could find use as protective material, 3-D printer “ink” or longer-lasting batteries

Close up shot of 3D printer printing 3D vase

Ionogels hold promise for a variety of potential applications, including “ink” in 3-D printers like this one.

Flexible, squishy hydrogel materials are used in a dizzying array of applications, from soft contact lenses to Jell-O. But all share a common structure: a tangled network of polymer chains soaked in water. Now researchers have developed their own version of a hydrogel cousin that is tougher and could perhaps find even more uses, including longer-lasting batteries. Meet a new ionogel.

Instead of water, ionogel polymers are inundated with an ionic liquid. This fluid is made up of positively and negatively charged ions—like the composition of table salt. But an ionic liquid does not assemble into a crystalline solid at room temperature. Nevertheless, the strong bonds between ions ensure the liquid does not evaporate like water does. And thanks in part to the sticking power of ions, polymers soaked in an ionic liquid can be tougher than hydrogels are.

Michael Dickey, a chemical engineer at North Carolina State University, and his colleagues have devised a new method for creating ionogels with mechanical properties he describes as “best in class.” They are harder to break than either cartilage or natural rubber while remaining soft and stretchy. (One type of ionogel can stretch up to seven times its length—more than twice as far as a rubber band can, Dickey says.) Like other ionogels, his team's new ones conduct electricity and remain stable amid shifting temperatures. If heat is applied, they can self-heal a cut or tear. The new material is described in a recent study published in Nature Materials.

“These transparent ionogels have remarkably tough mechanical properties and are distinguished by how easy they are to prepare,” says Xuanhe Zhao, a mechanical engineer at the Massachusetts Institute of Technology, who reviewed the study but was not directly involved in the work. Other researchers have developed their own ionogels, but making them typically involved multiple steps or complex chemistry. Using the new formula, Dickey and his colleagues simply mixed an ionic liquid with the building blocks (called monomers) of two different types of polymers, and then they shone light on the liquid to trigger the monomers to link up into polymer chains. “In this case, one plus one equals 100,” Dickey says. “You take these two materials that, by themselves, are [common], but then you put them in this new environment, and you get something remarkably tough.”

Easy-to-make ionogels could have many applications. Their toughness and stretchiness make them a good candidate for cushioning to protect against car accidents or explosions. They solidify when exposed to light, so an ionogel formulation could be used to 3-D print hard-to-break objects. And because their ions can carry a charge, the gels could be used in a rechargeable battery, where the researchers say they would resist degradation better than the liquid electrolytes currently in use.

Those are just a few possibilities, Dickey says. “When you have a material that's so easy to make and has such great properties,” he adds, “it's bound to find applications that are probably even beyond my imagination.”

Sophie Bushwick is tech editor at Scientific American. She runs the daily technology news coverage for the website, writes about everything from artificial intelligence to jumping robots for both digital and print publication, records YouTube and TikTok videos and hosts the podcast Tech, Quickly. Bushwick also makes frequent appearances on radio shows such as Science Friday and television networks, including CBS, MSNBC and National Geographic. She has more than a decade of experience as a science journalist based in New York City and previously worked at outlets such as Popular Science, Discover and Gizmodo. Follow Bushwick on X (formerly Twitter) @sophiebushwick
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Scientific American Magazine Vol 326 Issue 6This article was originally published with the title “Super Gels” in Scientific American Magazine Vol. 326 No. 6 (), p. 22